The “ Eagle Iron Works 2024 Dealer Academy” was a two-day event hosted in Atlanta, GA. The event took place October 8-9 and was aimed to educate and update Eagle Iron Works dealers on specific aspects of their equipment. We had two employees in attendance from KastRock, Mike Stavola III and Nick Berrios. “The EIW dealer conference was a very informative event. Throughout the two days, EIW made it very clear about the new offerings and changes they were making to all their products . They were also very receptive to questions and concerns that dealers had. Overall, it was a great event, and I’d like to thank EIW for hosting and having us there.”—Nick Berrios, Account Manager Those who came attended educational sessions and participated in hands-on case studies where they could apply and demonstrate what they had learned. Eagle Iron Works views their dealers as an extension of who they are. The purpose of this event was to provide valuable information to dealers on who they are and what they do for the industry. “The EIW 2024 Dealer Academy experience was great! We had the opportunity to learn about changes to classic EIW products that will further enhance equipment performance and reliability. Their team also opened the floor to us dealers to discuss our concerns and changes that we would like to see in the future. Thank you, EIW for having us!”—Mike Stavola III, General Manager of Southern Operations - FL

Discover KastRock's premiere choice for top-of-the-line screening solutions from TEMA ISENMANN, renowned for crafting revolutionary products using cutting-edge open-cast polyurethane technology. By employing this specialized process, TEMA ISENMANN produces durable components that excel in bonding polyurethane molecules at exceptionally high temperatures. Ensuring Unparalleled Performance Although the production of these components involves intricate labor, their unique properties ensure unparalleled performance, longevity, and cost-effectiveness. Emblematic of TEMA ISENMANN's dedication to quality, the WS 85 Modular Screen stands out as a top contender within the realm of open-cast polyurethane products. Renowned for durability in mining applications, these screen panels feature the finest open cast urethane available globally. Boasting versatility, WS 85 panels are offered in various durometers and structural configurations, tailored to match diverse application requirements. Tailored customization is a hallmark of these products, ensuring they align perfectly with the needs of every customer. Ensuring Enhanced Screening Efficiency Equipped to handle diverse screening needs ranging from fine wet and dry screening to primary scalping, TEMA ISENMANN's WS 85 panels feature an exclusive staggered pattern design, providing enhanced screening efficiency. The performance excellence of TEMA ISENMANN's WS 85 screen panels is time-tested and unquestionable, setting a benchmark in the industry. With standard modular panel dimensions of 1' x 4' and 1' x 2', and screen openings varying from 0.2mm to 0.8", these panels come in thicknesses ranging from 30mm to 100mm, with customizable dams and diverters to suit specific requirements. This showcases the unmatched solutions offered by TEMA ISENMANN to cater to every customer's unique needs. Contact Us! For further information on KastRock's premium selection of TEMA ISENMANN WS 85 Modular Screens, reach out to us at (863)937-8859. Our dedicated team stands ready to assist you! Experience the pinnacle of screening media with TEMA ISENMANN.

At KastRock, we're dedicated to providing our customers with the most effective and efficient solutions for their material processing needs. Our partnership with Eagle Iron Works enables us to offer the CONDOR line of screw washers. This series offers all the reliability and performance you expect from Eagle Iron Works, but with some key enhancements that make it an even more compelling choice for your operation. What is the CONDOR? The CONDOR is an innovation in screw washer technology. Like classic Eagle Iron Works’ models, the CONDOR is built to provide robust washing, dewatering, and classification of coarse and fine materials. But with its Dodge Torque-Arm II reducers and standard urethane flight shoes, the CONDOR delivers long-lasting performance at a more competitive price point than ever before. Benefits of the CONDOR Screw Washer So, what sets the CONDOR apart, and how can it benefit your operation? Here are just a few of the key advantages: • Seamless Integration: The CONDOR features the same physical mounting points as Eagle's classic models, making it easy to integrate into your existing setup. • Optimal Performance: With adjustable weirs and the option to upgrade to premium urethane or Eagle Armor flight shoes, you can customize the CONDOR to meet the specific needs of your application. • Durability and Support: Like all Eagle Iron Works equipment, the CONDOR is built with heavy-duty U.S. steel and backed by their renowned service and support team. • Versatility: The CONDOR line includes both fine material and coarse material models, with a range of sizes and configurations to suit different operations. How the CONDOR Can Improve Your Operation Whether you're working with fine materials like sand or coarse aggregates like crushed stone, the CONDOR can help you produce higher quality products more efficiently. Here's how: • Fine Material Processing: The CONDOR Fine Material Screw Washer is designed to wash, dewater, and classify sand and other fine materials. Its particle-on-particle scrubbing action removes deleterious materials, and its adjustable weirs allow for precise control over product size. • Coarse Material Processing: The CONDOR Coarse Material Screw Washer uses corrugated paddles and a sloping tub to provide aggressive scrubbing and trash removal. It's ideal for cleaning coarse aggregates and removing lightweight contaminants. Choose KastRock and Eagle Iron Works for Your Material Processing Needs At KastRock, we're committed to helping our customers succeed. That's why we've partnered with Eagle Iron Works to offer the CONDOR and other top-quality material processing solutions. Contact us today to learn more about the CONDOR and how it can benefit your operation.

At KastRock, we know that a well-maintained Eagle Crusher plant is a happy and productive one. Regular maintenance keeps your equipment running smoothly, prevents costly repairs, and ensures optimal performance. Follow these 10 essential tips to get the most out of your investment. 1. Fluid Levels: The Lifeblood of Your Plant Your Eagle Crusher plant relies on several key fluids to keep running. Regularly check and maintain the levels of your engine oil, coolant , and any other essential fluids. Don't forget to test the concentration of your coolant additive using a kit from your local engine dealer. 2. Oil Levels: Keep Your Feeders and Screens Lubricated Check the oil levels in your vibrating feeders and screens regularly, if equipped. Refer to your operator's manual for the recommended drain and refill schedule to keep these critical components well-lubricated. 3. Inspect Your Impactor Daily The impactor is the heart of your crushing operation. Inspect the inside of the impactor daily for worn or damaged blow bars, and replace or rotate them as needed. Also, check for worn, damaged, or missing curtain and side liners, and replace them promptly. Make sure all blow-bar wedges and spindle pins are securely in place. 4. Belt Drives: The Power Transmission System Your belt drives transmit the power that keeps your plant running. Inspect them regularly for damage or loose tension. Replace any cracked, glazed, torn, or separated belts, and maintain the proper tension for optimal performance. Consult your manual for belt-tension calculation procedures. 5. Leveling Your Plant: A Foundation for Success A level plant is a happy plant. Check your Eagle Crusher plant regularly to ensure it's properly leveled from side to side, both front and back. Adjust the hydraulic legs as needed, and always insert the pins in the leg tubes so they support the plant, not just the hydraulic cylinder. Running an unlevel plant can cause uneven wear, oil leaks, and other issues. 6. Blow Bars: The Crushing Force Your blow bars deliver the crushing power. Flip or replace them as needed, and always clean the mating surfaces of the rotor and blow bar to maintain metal-to-metal contact. This ensures efficient crushing and prevents premature wear. 7. Feed Opening: The First Point of Contact The feed opening of your crusher is the first point of contact with the material. Maintain the rubber curtain and chain curtain in good condition, as they can be a safety hazard if damaged. Replace missing chain strands and rubber sections promptly. 8. Pulley Guards: Safety First Keep your tail pulley guards clear of material buildup. Always replace any guards you remove before operating the unit to prevent accidents and injuries. 9. Power Take-Off: Powering Your Accessories If your unit has a power take-off mounted to the engine, maintain the proper adjustment. Consult your operator's manual for the correct procedures to ensure your accessories run smoothly. 10. Conveyors: Moving Your Material Inspect all your conveyors daily for torn or punctured belts. Ensure your troughing and return idlers are running smoothly, and replace any malfunctioning ones. Well-maintained conveyors keep your material moving and your plant productive. By following these 10 essential tips, you'll keep your Eagle Crusher plant running strong, prevent costly downtime, and get the maximum return on your investment. At KastRock, we're committed to helping you crush your goals. Contact us today for all your crushing and screening needs.

Efficient liquid-solid separation is a cornerstone of success across many industries. At KastRock, we deeply understand the critical nature of this process. Our strategic partnership with Eagle Iron Works enables us to offer Diefenbach thickeners, globally renowned solutions for optimizing process water recovery, minimizing waste volume, and enhancing operational efficiency. Leveraging decades of expertise and an unwavering commitment to innovation, Diefenbach thickeners are the premier choice for applications spanning mining and aggregate processing to CCD washing and beyond. Understanding Diefenbach Thickeners Diefenbach thickeners represent a class of industrial equipment meticulously designed to facilitate efficient separation of solids from liquids. These thickeners are adept at densifying products to streamline processing, clarifying wastewater streams, and managing tailings in mining and aggregate applications. Whether the target product is the clarified liquid or the thickened solids, Diefenbach thickeners consistently deliver exceptional outcomes. Diefenbach Thickener Types Diefenbach's offerings encompass a diverse range of thickener types, each engineered to address distinct needs and applications. Their Elevated High-Rate Thickeners (HR Series) are optimally suited for immediate recovery of reusable process water or the separation of waste solids from leach liquor. These thickeners boast a fabricated sag steel floor on larger diameter tanks, providing open access under the tank for efficient underflow pumping. For applications mandating the highest concentration of solids and maximum recovery of process water or leach liquor, Diefenbach's Paste Thickeners (P Series) are the ultimate solution. These thickeners possess the capability to achieve higher underflow densities than conventional thickeners, making them ideal for waste volume minimization and water recovery maximization. The Science Behind Diefenbach Thickeners Diefenbach thickeners are the product of meticulous engineering aimed at optimizing the liquid-solid separation process. Each thickener comprises a tank, feed pipe and feedwell, rake (and pickets, depending on the thickener style), a bridge containing the rake drive mechanism, and a chemical dosing system. The slurry feed enters the thickener from a de-aeration tank and into the feedwell, where chemicals are introduced to facilitate rapid settling of the solid particles. These flocculants or coagulants attract the fine solids in the slurry to form larger, heavier particles that sink to the bottom of the tank. As the flocculated solids settle, the rotating rake mechanism assists with guiding them toward the discharge cone in the center. The thickened solids are then discharged out the bottom of the tank and sent to waste or further processing. The solids-free liquid (or liquor) overflows the weir surrounding the top of the tank and is sent for further processing or reuse as process liquid. The Diefenbach Advantage Diefenbach thickeners are the culmination of decades of knowledge and experience in the realm of liquid-solid separation. These thickeners leverage computational fluid dynamics (CFD) modeling and material testing in Diefenbach's in-house lab to achieve the ideal separation for a vast array of applications. Diefenbach thickeners benefit from decades of experience and hundreds of installations. With features such as the company's innovative feedwell, which allows for the optimum distribution of flocculated solids throughout the tank, Diefenbach thickeners deliver unparalleled results. Key Features and Benefits of Diefenbach Thickeners Diefenbach thickeners offer a range of advanced features and benefits that set them apart from the competition. These include: • Advanced modern feedwell and auto-dilution options: State-of-the-art feedwell designs allow Diefenbach thickeners to achieve maximum density underflow with reduced needs for polymers. Auto-dilution options further increase the rate of settling to reduce the size of equipment required and maximize thickener clarity and underflow density. • Advanced automation and remote monitoring packages: Diefenbach thickeners are available with advanced automation and remote assistance packages for optimized operation and minimal downtime. • Density monitoring and automated rake lifts: Diefenbach thickeners come with density monitoring systems that allow for optimal control of bed level, underflow density and automation of underflow pumping and rake lift settings. • Liquid recovery rates of 85% or greater: Diefenbach thickeners generate a virtually solids-free liquid overflow, which can then be sent for further processing or reused as process liquid elsewhere in the plant. • Reduce volume of waste material: By separating out the liquid, Diefenbach thickeners can reduce the volume of material reporting to storage or reduce the load on downstream equipment such as a filter press. Partner with KastRock for Your Diefenbach Thickener Needs At KastRock, we're dedicated to helping you unlock the full potential of your Diefenbach thickener. Our team of experts can provide guidance on selecting the right thickener for your application, as well as installation, operation, and maintenance support. With a Diefenbach thickener from KastRock, you can trust that you're getting a world-class solution backed by decades of experience and a commitment to excellence. Contact KastRock today to learn more about how a Diefenbach thickener can transform your liquid-solid separation operations.

At KastRock, we’re excited to announce that we recently hosted a highly successful two-day customer training event on August 21-22, at the Lake Crago Recreation Complex in Lakeland, FL. The event drew 39 customers, providing a valuable opportunity for them to learn what we and our partners have to offer! The first day of the training kicked off with an overview presentation on Mellott and our partners, delivered by Ron Teeters and Pat Mearkle. Next, those in attendance then had the opportunity to hear from Norm Refford and Mark Simon who gave an informative presentation on Eagle Crusher . A BBQ lunch was then provided, during which customers were given the chance to relax and network with one another. The afternoon featured a presentation from Deister’s Ryan Senter and Scott Murphy, giving customers insight into their products and services. The day concluded with a bus tour of our facility at KastRock, allowing attendees to see firsthand the company's operations and capabilities. Day two began with an engaging presentation from Ken Welch and Eric Tyree on Eagle Iron Works . Another delicious BBQ lunch was provided, giving customers additional time to connect with the KastRock team and fellow attendees. We then wrapped up the day with a basic applications overview presented by Jason Schetrompf of Mellott, equipping customers with practical knowledge to apply in their own work. "It was an awesome 2024 training experience at KastRock," said Jessica Kastner, Vice President of Operations. "I really enjoyed seeing our customers and manufacturers, creating better relationships. I can't wait for the next one!" Mike Stavola III, General Manager of Southern Operations, FL, also expressed his appreciation for the event. "I appreciate our customers taking time to come out to learn more about all the capabilities we have to offer at KastRock-Mellott and increasing their knowledge and skills. I also want to thank Eagle Crusher, Deister, and Eagle Iron Works for participating in the training. They shared so much valuable information! We had an excellent group and a lot of great conversations throughout the event." Events like this training play a key role in strengthening customer relationships and fostering knowledgeable and skilled professionals within our industry. At Kastrock, we are excited to continue delivering this exceptional experience to our customers!

In the competitive world of aggregate processing, maximizing recovery and minimizing waste are key to success. That's where the Hawk Fines Recovery Plant from Eagle Iron Works comes in – a game-changing solution for capturing ultra-fine solids and transforming waste into profit. Unlock Hidden Value in Your Aggregate Waste Aggregate waste streams often contain untapped potential in the form of fine particles. The Hawk Fines Recovery Plant is designed to capture these particles down to 400 mesh, producing a drip-free, conveyable, and stackable solids material. This opens up new avenues for reducing waste disposal costs, increasing operational efficiency, and even creating a new revenue stream. How the Hawk Plant Transforms Your Operations • Minimize Settling Pond Maintenance: By reducing the amount of solids entering your ponds, you'll decrease the frequency of costly cleanouts. • Generate New Revenue: Recovered fine solids are perfect for sale as pond lining or backfill material. • Maximize Water Recycling: The Hawk Plant optimizes your waste stream for recycling in Thickeners and Filter Presses , a major advantage in water-conscious operations. Compact, Modular Design for Seamless Integration The Hawk Fines Recovery Plant boasts a compact, modular design featuring a sump, pump, hydrocyclones, and dewatering screen. This makes it quick to set up and integrate into your existing operations, minimizing space requirements. Peak Performance Features • Customizable Hydrocyclones: Choose from a range of vortex finders and apexes for optimal separation, with an underflow access platform for simplified maintenance. • Configurable Dewatering Screen : Ensure a drip-free product that meets your duty application needs. • Heavy-Duty Pump: High wear resistance and adjustable speeds meet your demands, with a drain for easy winterizing. • Configurable Sump: Orient the feed to suit your setup, with level control via hydrocyclone overflow. Safe, Easy Maintenance The Hawk Plant features access walkways with flexible orientation and stair placement options, ensuring operators can safely and easily access all areas for maintenance and inspections. KastRock: Your Partner in Aggregate Success At KastRock, we're dedicated to helping you succeed. With the Hawk Fines Recovery Plant and our expertise, you can take your aggregate operations to new heights. Contact us today to learn more and find the right solutions for your needs.

At KastRock, we pride ourselves on providing top-tier industrial filtration solutions. Through our partnership with Eagle Iron Works , we are able to provide our customers with access to Diefenbach products. Diefenbach is a renowned leader in the manufacture of overhead beam filter presses . For over a century, they have set the standard for excellence in liquid-solid separation technology. Their OH Series overhead beam filter presses are a testament to this commitment, offering unparalleled performance, durability, and customization for a wide array of applications. What Are Overhead Beam Filter Presses? Before we delve into the specifics of Diefenbach's OH Series, it's essential to understand the basics of overhead beam filter presses. These industrial workhorses are designed for efficient liquid-solid separation and dewatering . They feature an overhead beam that supports a series of suspended plates. As the slurry is pumped into the press, the liquid passes through filter cloths attached to the plates, while the solids are captured and discharged as dewatered cakes. The Diefenbach Difference: How OH Series Overhead Beam Filter Presses Work Diefenbach's OH Series takes the standard overhead beam filter press design and elevates it to new heights. These presses feature a pair of overhead beams with a sliding system of suspended plates, recessed on both sides. Optionally, the plates can include a fixed or removable membrane for enhanced liquid removal. When the plates are brought together via a hydraulic or mechanical mechanism, they form a series of chambers. The slurry material is pumped into these chambers, and the liquid passes through the filter cloths into a storage tank, leaving the solids as a filter cake on the cloths. For even greater dewatering, membrane plates allow water to be inserted between the plate and membrane to squeeze the cake. After filtration, a core blowing process removes slurry residue, and an optional cake drying step introduces compressed air to further enhance dryness. Finally, the plate transport mechanism opens the cylinder to release the solid cakes. Diefenbach offers several plate transport options, including standard, fast, and instantaneous pack opening, ensuring the best fit for your specific application and feed sludge. Why Choose Diefenbach OH Series Overhead Beam Filter Presses? With their robust design and fully automated operation, Diefenbach OH Series overhead beam filter presses are ideal for all types of liquid-solid separation applications. They offer the structural simplicity and strength required for demanding environments, along with easy maintenance and operation. For explosive or corrosive environments, they can be designed to meet ATEX standards and withstand acidic materials. A key advantage of Diefenbach overhead beam filter presses is the ability to change filter cloths without removing the plates, streamlining the replacement process. With over 100 years of experience and in-house lab testing, Diefenbach can recommend the optimal filter press for your specific application. Their presses are available in a wide range of sizes, with recessed chamber or membrane plates, and various plate transport systems to handle light to heavy-duty sludges. Features and Benefits of Diefenbach OH Series Overhead Beam Filter Presses • Robust Overhead Beam Design: Diefenbach's overhead beam design has stood the test of time, with decades of proven reliability and ease of maintenance. • Advanced Automation and Remote Monitoring: Take advantage of advanced automation and remote assistance packages available for all Diefenbach equipment lines. • Robotic High-Pressure Automated Wash System: Diefenbach's robotic system allows for complete refreshing of the filter cloths at pressures up to 100 Bar (1450 psi), maximizing filter life and minimizing operating costs. • Recessed Chamber and Membrane Plate Styles: Optimize your requirements with a wide range of cake thickness and plate styles. • A dvanced FEA Design with Three Axes of Rigidity: Diefenbach's presses are designed with Finite Element Analysis techniques and three axes of rigidity, ensuring a robust frame that resists torsion and unexpected structural stresses. At KastRock, we're proud to offer Diefenbach's OH Series overhead beam filter presses. With their proven track record and customizable features, these presses are trusted by customers worldwide to recycle billions of liters of water. Contact us today to learn how a Diefenbach OH Series press can revolutionize your liquid-solid separation processes.

At KastRock, we're proud to be your premier source for Eagle Iron Works (EIW) washing and classifying equipment in Florida. Since becoming an EIW dealer in 2014, we've installed over 50 pieces of their top-quality machinery across the state. Our team of seasoned professionals is dedicated to helping you find the right EIW solutions for your needs, backed by unparalleled service and support. EIW Equipment We Offer As a full-service EIW dealer, we carry a wide range of their industry-leading washing and classifying equipment: • Attrition Scrubbers : Improve sand quality by removing deleterious material via grain-on-grain scrubbing. • Classifying Tanks: Ideal for removing silt and excess water from slurry feeds, making multiple products from a single feed. • Coarse Material Washers: Provide light to moderate scrubbing to remove deleterious materials like soluble clay and dust coatings from gravel and crushed stone feeds. • Dewatering Screens: Remove excess moisture from partially dewatered material, producing a drip-free product that's conveyable and stackable. • Fine Material Washers: Wash, classify, and dewater sand to ensure a clean, in-spec product. • Log Washers: Remove tough, insoluble, high-plasticity clays from rock and hard ore feeds through rugged rock-on-rock scrubbing. • Pug Mill Mixers: Provide thorough blending of materials for cold-mix or hot-mix asphalt, stabilized base material, reagents in soil remediation projects, and more. • Sol-Clay Washers: Offer medium-duty scrubbing ideal for removing large quantities of stubborn clays. Our Commitment to Service and Support At KastRock, we're more than just an equipment dealer – we're your partner in success. Our fully equipped service trucks, experienced technicians, and fully stocked spare parts warehouse ensure you get the most out of your EIW machinery. We're ready to assist with OEM startups, repairs, maintenance, and more. Our convenient online parts catalog makes ordering a breeze. Our team is available around the clock to address your needs, whether it's new equipment, spare parts, equipment inspections, or expert advice. With KastRock, you can count on reliable support every step of the way. Contact Us For more information on our EIW equipment and services, visit our website at kastrock.com or give us a call at (863)937-8859.