As a trusted Eagle Iron Works distributor, KastRock has witnessed firsthand how proper sand classification transforms construction materials. Our decades of experience supporting concrete and asphalt producers has shown that achieving precise material specifications isn't just about having the right equipment—it's about optimizing every aspect of the classification process. Understanding Sand Classification Requirements Construction-grade sand demands precise specifications, particularly regarding fine material content. Most concrete and asphalt applications strictly limit the amount of minus-100 and minus-200 mesh materials. While many natural sand deposits and crushed stone sands contain excess fines, including silts, dust, and clay, Eagle Iron Works Classifying Tanks excel at removing these unwanted materials. How Eagle Iron Works Classifying Tanks Operate These advanced classification systems feature six to eleven valve stations, depending on the tank size. Each station incorporates sophisticated paddle sensing devices and hydraulically operated valves, controlled by a bridge-mounted system spanning the tank's length. The classification process follows a natural progression: when sand slurry enters the tank, larger particles settle in the initial stations, while progressively finer materials settle in subsequent sections. The system's intelligent design uses paddle sensors to detect optimal discharge timing, automatically triggering valves through PLC control when material levels reach predetermined points. Optimizing Your Classifying Tank Performance 1. Water Management Fundamentals Proper water flow is crucial for effective classification. Eagle Iron Works recommend following these established guidelines: • Calculate 100 U.S. GPM of water per STPH of silt feed • Plan for 10 U.S. GPM of water per STPH of sand solids feed Water integration occurs through three primary methods: • Initial slurry feed • Rising Current Classifier manifold • Recirculation systems (when necessary) 2. Rising Current Classification Enhancement The Rising Current Classifier (RCC) system represents a significant advancement in classification technology. When installed in the first three stations, RCCs dramatically improve separation efficiency by: • Maintaining smaller particles in suspension • Facilitating precise settling of larger particles • Enabling superior product gradation control For optimal performance, we recommend balancing water distribution between slurry feed and rising current, with approximately 25-33% of total water flow dedicated to rising current operation. 3. Weir Configuration for Peak Performance Proper weir adjustment is essential for achieving optimal classification and silt removal. Eagle Iron Works recommends: • Maintaining level adjustable weirs for balanced overflow • Strategic weir height adjustment for enhanced minus-200 mesh control • Regular inspection of weir settings for consistent performance 4. Paddle Sensor Optimization Based on our extensive field experience, Eagle Iron Works found that paddle height configuration significantly impacts classification efficiency: • Higher settings in the first three stations • Gradually lower settings in subsequent stations • Fine-tuned adjustments based on material characteristics 5. Preventive Maintenance Protocol To ensure continuous, reliable operation, Eagle Iron Works recommends implementing a comprehensive maintenance strategy: • Regular system inspections • Maintaining critical spare parts inventory • Following manufacturer-specified maintenance schedules • Immediate attention to any operational anomalies Ensuring Long-Term Success As your Eagle Iron Works distributor, KastRock is committed to helping you maximize the performance of your classification system. Our technical expertise and dedicated support ensure your Classifying Tank operates at peak efficiency, delivering precisely specified materials while minimizing operational disruptions. Regular maintenance combined with optimal operational practices will extend equipment life and maintain consistent product quality. For specific guidance on your classification needs or to learn more about Eagle Iron Works solutions, contact us at (863) 937-8859.

In the high-stakes world of aggregate operations, the right equipment is the backbone of productivity, efficiency, and profitability. With so much riding on your machinery, how can you make informed decisions to propel your operation forward? At KastRock, we believe in the transformative power of hands-on equipment demos. Let's dive into the game-changing benefits of demos and how they can become your competitive edge. Why Demos Reign Supreme in the Aggregate Industry 1. Witness Peak Performance: See Equipment in Action Demos offer a front-row seat to how a machine performs under real-world pressures, giving you a true sense of its capabilities. From crushing speed to energy consumption, this firsthand experience is your key to understanding if a machine aligns with your goals. 2. Head-to-Head: Compare Top Models Side-by-Side The aggregate landscape is flooded with options, each boasting unique strengths. Demos provide a level playing field to pit the best brands and models against each other. Imagine comparing jaw crushers , cone crushers , and screen plants in real-time - it's your roadmap to finding the ultimate fit for your operation. 3. Stay Ahead of the Curve: Experience Groundbreaking Innovations In an era of rapid technological advancement, demos keep you on the cutting edge. Explore the latest automation, efficiency, and monitoring features from industry leaders like Metso. Discover how these innovations can be your secret weapon for streamlined operations and improved bottom lines. The Bottom-Line Benefits of Equipment Demos • Cost-Effective Confidence: Demos mitigate the risk of costly missteps by allowing you to verify a machine's suitability before signing on the dotted line. It's your safety net against unexpected downtime and maintenance nightmares. • Operator Excellence: Demos are your training ground. Equip your team with the hands-on knowledge to master new machinery, ensuring a seamless transition and prioritizing site safety. • Data-Driven Decisions: Cut through the sales jargon and get raw insights into performance, maintenance needs, and operational ease. Demos empower you to choose equipment that is laser-focused on your objectives. The KastRock Difference: Demos Done Right At KastRock, we're dedicated to making demos a catalyst for your success. Our approach emphasizes: • Immersive Experiences: Choose from on-site or staged plant demos, tailored to your needs. • Access to Industry Leaders: Explore the latest models from Eagle Crusher and Mellott’s own MC line . • Expert Guidance: Our specialists are your partners every step of the way. Your Path to Equipment Demo Success Starts Here Demos are your secret weapon in the competitive aggregate landscape. If you're ready to make informed decisions that drive results, contact KastRock today to schedule your demo. Discover how our cutting-edge equipment can become the backbone of your operation.

When it comes to heavy machinery like crushing equipment, making the right choice between renting and buying can be the difference between a profitable operation and one that drains your company's cash flow. At KastRock, we understand the complexity of this decision and want to help you make an informed choice that benefits your bottom line. Assessing Your Needs: Key Questions to Consider Before you can decide between renting and buying , you need to have a clear understanding of your company's financial situation, the scope of the project, and the long-term costs associated with the equipment. Ask yourself: • What is my company's current financial position? • How often and for how long will I need the equipment? • What are the short-term and long-term costs of owning versus renting? • Are there any specific requirements for my job site or operation? If you're still unsure, don't hesitate to reach out to experts within your company or to trusted external advisors. The Pros and Cons of Buying Crushing Equipment Pros: • Financing options can make acquiring the equipment more manageable • If you have long-term or frequent needs for the machinery, buying may be the more cost-effective choice • Owning the equipment ensures it's always available when you need it • With a well-trained maintenance team, owning and servicing your machinery may not be more expensive than frequent rentals • You have the option to resell or rent out the equipment to maximize its value Cons: • Buying typically requires a larger upfront investment than renting • You'll be responsible for all maintenance and replacement parts Weighing the Advantages and Disadvantages of Renting Pros: • Renting requires a smaller initial investment • It's a more cost-effective choice for short-term projects • Rental costs may be applicable to a future purchase through a Rental Purchase Option (RPO) Cons: • Long-term rental costs can exceed the price of buying the equipment outright • Relying on rentals can lead to unexpected downtime if the equipment you need is unavailable • Rental fees can add up over time, cutting into your profits Making the Right Choice for Your Operation Ultimately, the decision between renting and buying crushing equipment depends on a variety of factors. At KastRock, we're here to help you navigate this decision and find the solution that best fits your needs and budget. Whether you're interested in buying or renting from our comprehensive line of crusher products, our experienced sales team is ready to provide more information. Don't let equipment costs crush your profits – contact us today to make the smart choice for your operation.

The “ Eagle Iron Works 2024 Dealer Academy” was a two-day event hosted in Atlanta, GA. The event took place October 8-9 and was aimed to educate and update Eagle Iron Works dealers on specific aspects of their equipment. We had two employees in attendance from KastRock, Mike Stavola III and Nick Berrios. “The EIW dealer conference was a very informative event. Throughout the two days, EIW made it very clear about the new offerings and changes they were making to all their products . They were also very receptive to questions and concerns that dealers had. Overall, it was a great event, and I’d like to thank EIW for hosting and having us there.”—Nick Berrios, Account Manager Those who came attended educational sessions and participated in hands-on case studies where they could apply and demonstrate what they had learned. Eagle Iron Works views their dealers as an extension of who they are. The purpose of this event was to provide valuable information to dealers on who they are and what they do for the industry. “The EIW 2024 Dealer Academy experience was great! We had the opportunity to learn about changes to classic EIW products that will further enhance equipment performance and reliability. Their team also opened the floor to us dealers to discuss our concerns and changes that we would like to see in the future. Thank you, EIW for having us!”—Mike Stavola III, General Manager of Southern Operations - FL

Discover KastRock's premiere choice for top-of-the-line screening solutions from TEMA ISENMANN, renowned for crafting revolutionary products using cutting-edge open-cast polyurethane technology. By employing this specialized process, TEMA ISENMANN produces durable components that excel in bonding polyurethane molecules at exceptionally high temperatures. Ensuring Unparalleled Performance Although the production of these components involves intricate labor, their unique properties ensure unparalleled performance, longevity, and cost-effectiveness. Emblematic of TEMA ISENMANN's dedication to quality, the WS 85 Modular Screen stands out as a top contender within the realm of open-cast polyurethane products. Renowned for durability in mining applications, these screen panels feature the finest open cast urethane available globally. Boasting versatility, WS 85 panels are offered in various durometers and structural configurations, tailored to match diverse application requirements. Tailored customization is a hallmark of these products, ensuring they align perfectly with the needs of every customer. Ensuring Enhanced Screening Efficiency Equipped to handle diverse screening needs ranging from fine wet and dry screening to primary scalping, TEMA ISENMANN's WS 85 panels feature an exclusive staggered pattern design, providing enhanced screening efficiency. The performance excellence of TEMA ISENMANN's WS 85 screen panels is time-tested and unquestionable, setting a benchmark in the industry. With standard modular panel dimensions of 1' x 4' and 1' x 2', and screen openings varying from 0.2mm to 0.8", these panels come in thicknesses ranging from 30mm to 100mm, with customizable dams and diverters to suit specific requirements. This showcases the unmatched solutions offered by TEMA ISENMANN to cater to every customer's unique needs. Contact Us! For further information on KastRock's premium selection of TEMA ISENMANN WS 85 Modular Screens, reach out to us at (863)937-8859. Our dedicated team stands ready to assist you! Experience the pinnacle of screening media with TEMA ISENMANN.

At KastRock, we're dedicated to providing our customers with the most effective and efficient solutions for their material processing needs. Our partnership with Eagle Iron Works enables us to offer the CONDOR line of screw washers. This series offers all the reliability and performance you expect from Eagle Iron Works, but with some key enhancements that make it an even more compelling choice for your operation. What is the CONDOR? The CONDOR is an innovation in screw washer technology. Like classic Eagle Iron Works’ models, the CONDOR is built to provide robust washing, dewatering, and classification of coarse and fine materials. But with its Dodge Torque-Arm II reducers and standard urethane flight shoes, the CONDOR delivers long-lasting performance at a more competitive price point than ever before. Benefits of the CONDOR Screw Washer So, what sets the CONDOR apart, and how can it benefit your operation? Here are just a few of the key advantages: • Seamless Integration: The CONDOR features the same physical mounting points as Eagle's classic models, making it easy to integrate into your existing setup. • Optimal Performance: With adjustable weirs and the option to upgrade to premium urethane or Eagle Armor flight shoes, you can customize the CONDOR to meet the specific needs of your application. • Durability and Support: Like all Eagle Iron Works equipment, the CONDOR is built with heavy-duty U.S. steel and backed by their renowned service and support team. • Versatility: The CONDOR line includes both fine material and coarse material models, with a range of sizes and configurations to suit different operations. How the CONDOR Can Improve Your Operation Whether you're working with fine materials like sand or coarse aggregates like crushed stone, the CONDOR can help you produce higher quality products more efficiently. Here's how: • Fine Material Processing: The CONDOR Fine Material Screw Washer is designed to wash, dewater, and classify sand and other fine materials. Its particle-on-particle scrubbing action removes deleterious materials, and its adjustable weirs allow for precise control over product size. • Coarse Material Processing: The CONDOR Coarse Material Screw Washer uses corrugated paddles and a sloping tub to provide aggressive scrubbing and trash removal. It's ideal for cleaning coarse aggregates and removing lightweight contaminants. Choose KastRock and Eagle Iron Works for Your Material Processing Needs At KastRock, we're committed to helping our customers succeed. That's why we've partnered with Eagle Iron Works to offer the CONDOR and other top-quality material processing solutions. Contact us today to learn more about the CONDOR and how it can benefit your operation.

At KastRock, we know that a well-maintained Eagle Crusher plant is a happy and productive one. Regular maintenance keeps your equipment running smoothly, prevents costly repairs, and ensures optimal performance. Follow these 10 essential tips to get the most out of your investment. 1. Fluid Levels: The Lifeblood of Your Plant Your Eagle Crusher plant relies on several key fluids to keep running. Regularly check and maintain the levels of your engine oil, coolant , and any other essential fluids. Don't forget to test the concentration of your coolant additive using a kit from your local engine dealer. 2. Oil Levels: Keep Your Feeders and Screens Lubricated Check the oil levels in your vibrating feeders and screens regularly, if equipped. Refer to your operator's manual for the recommended drain and refill schedule to keep these critical components well-lubricated. 3. Inspect Your Impactor Daily The impactor is the heart of your crushing operation. Inspect the inside of the impactor daily for worn or damaged blow bars, and replace or rotate them as needed. Also, check for worn, damaged, or missing curtain and side liners, and replace them promptly. Make sure all blow-bar wedges and spindle pins are securely in place. 4. Belt Drives: The Power Transmission System Your belt drives transmit the power that keeps your plant running. Inspect them regularly for damage or loose tension. Replace any cracked, glazed, torn, or separated belts, and maintain the proper tension for optimal performance. Consult your manual for belt-tension calculation procedures. 5. Leveling Your Plant: A Foundation for Success A level plant is a happy plant. Check your Eagle Crusher plant regularly to ensure it's properly leveled from side to side, both front and back. Adjust the hydraulic legs as needed, and always insert the pins in the leg tubes so they support the plant, not just the hydraulic cylinder. Running an unlevel plant can cause uneven wear, oil leaks, and other issues. 6. Blow Bars: The Crushing Force Your blow bars deliver the crushing power. Flip or replace them as needed, and always clean the mating surfaces of the rotor and blow bar to maintain metal-to-metal contact. This ensures efficient crushing and prevents premature wear. 7. Feed Opening: The First Point of Contact The feed opening of your crusher is the first point of contact with the material. Maintain the rubber curtain and chain curtain in good condition, as they can be a safety hazard if damaged. Replace missing chain strands and rubber sections promptly. 8. Pulley Guards: Safety First Keep your tail pulley guards clear of material buildup. Always replace any guards you remove before operating the unit to prevent accidents and injuries. 9. Power Take-Off: Powering Your Accessories If your unit has a power take-off mounted to the engine, maintain the proper adjustment. Consult your operator's manual for the correct procedures to ensure your accessories run smoothly. 10. Conveyors: Moving Your Material Inspect all your conveyors daily for torn or punctured belts. Ensure your troughing and return idlers are running smoothly, and replace any malfunctioning ones. Well-maintained conveyors keep your material moving and your plant productive. By following these 10 essential tips, you'll keep your Eagle Crusher plant running strong, prevent costly downtime, and get the maximum return on your investment. At KastRock, we're committed to helping you crush your goals. Contact us today for all your crushing and screening needs.

Efficient liquid-solid separation is a cornerstone of success across many industries. At KastRock, we deeply understand the critical nature of this process. Our strategic partnership with Eagle Iron Works enables us to offer Diefenbach thickeners, globally renowned solutions for optimizing process water recovery, minimizing waste volume, and enhancing operational efficiency. Leveraging decades of expertise and an unwavering commitment to innovation, Diefenbach thickeners are the premier choice for applications spanning mining and aggregate processing to CCD washing and beyond. Understanding Diefenbach Thickeners Diefenbach thickeners represent a class of industrial equipment meticulously designed to facilitate efficient separation of solids from liquids. These thickeners are adept at densifying products to streamline processing, clarifying wastewater streams, and managing tailings in mining and aggregate applications. Whether the target product is the clarified liquid or the thickened solids, Diefenbach thickeners consistently deliver exceptional outcomes. Diefenbach Thickener Types Diefenbach's offerings encompass a diverse range of thickener types, each engineered to address distinct needs and applications. Their Elevated High-Rate Thickeners (HR Series) are optimally suited for immediate recovery of reusable process water or the separation of waste solids from leach liquor. These thickeners boast a fabricated sag steel floor on larger diameter tanks, providing open access under the tank for efficient underflow pumping. For applications mandating the highest concentration of solids and maximum recovery of process water or leach liquor, Diefenbach's Paste Thickeners (P Series) are the ultimate solution. These thickeners possess the capability to achieve higher underflow densities than conventional thickeners, making them ideal for waste volume minimization and water recovery maximization. The Science Behind Diefenbach Thickeners Diefenbach thickeners are the product of meticulous engineering aimed at optimizing the liquid-solid separation process. Each thickener comprises a tank, feed pipe and feedwell, rake (and pickets, depending on the thickener style), a bridge containing the rake drive mechanism, and a chemical dosing system. The slurry feed enters the thickener from a de-aeration tank and into the feedwell, where chemicals are introduced to facilitate rapid settling of the solid particles. These flocculants or coagulants attract the fine solids in the slurry to form larger, heavier particles that sink to the bottom of the tank. As the flocculated solids settle, the rotating rake mechanism assists with guiding them toward the discharge cone in the center. The thickened solids are then discharged out the bottom of the tank and sent to waste or further processing. The solids-free liquid (or liquor) overflows the weir surrounding the top of the tank and is sent for further processing or reuse as process liquid. The Diefenbach Advantage Diefenbach thickeners are the culmination of decades of knowledge and experience in the realm of liquid-solid separation. These thickeners leverage computational fluid dynamics (CFD) modeling and material testing in Diefenbach's in-house lab to achieve the ideal separation for a vast array of applications. Diefenbach thickeners benefit from decades of experience and hundreds of installations. With features such as the company's innovative feedwell, which allows for the optimum distribution of flocculated solids throughout the tank, Diefenbach thickeners deliver unparalleled results. Key Features and Benefits of Diefenbach Thickeners Diefenbach thickeners offer a range of advanced features and benefits that set them apart from the competition. These include: • Advanced modern feedwell and auto-dilution options: State-of-the-art feedwell designs allow Diefenbach thickeners to achieve maximum density underflow with reduced needs for polymers. Auto-dilution options further increase the rate of settling to reduce the size of equipment required and maximize thickener clarity and underflow density. • Advanced automation and remote monitoring packages: Diefenbach thickeners are available with advanced automation and remote assistance packages for optimized operation and minimal downtime. • Density monitoring and automated rake lifts: Diefenbach thickeners come with density monitoring systems that allow for optimal control of bed level, underflow density and automation of underflow pumping and rake lift settings. • Liquid recovery rates of 85% or greater: Diefenbach thickeners generate a virtually solids-free liquid overflow, which can then be sent for further processing or reused as process liquid elsewhere in the plant. • Reduce volume of waste material: By separating out the liquid, Diefenbach thickeners can reduce the volume of material reporting to storage or reduce the load on downstream equipment such as a filter press. Partner with KastRock for Your Diefenbach Thickener Needs At KastRock, we're dedicated to helping you unlock the full potential of your Diefenbach thickener. Our team of experts can provide guidance on selecting the right thickener for your application, as well as installation, operation, and maintenance support. With a Diefenbach thickener from KastRock, you can trust that you're getting a world-class solution backed by decades of experience and a commitment to excellence. Contact KastRock today to learn more about how a Diefenbach thickener can transform your liquid-solid separation operations.

At KastRock, we’re excited to announce that we recently hosted a highly successful two-day customer training event on August 21-22, at the Lake Crago Recreation Complex in Lakeland, FL. The event drew 39 customers, providing a valuable opportunity for them to learn what we and our partners have to offer! The first day of the training kicked off with an overview presentation on Mellott and our partners, delivered by Ron Teeters and Pat Mearkle. Next, those in attendance then had the opportunity to hear from Norm Refford and Mark Simon who gave an informative presentation on Eagle Crusher . A BBQ lunch was then provided, during which customers were given the chance to relax and network with one another. The afternoon featured a presentation from Deister’s Ryan Senter and Scott Murphy, giving customers insight into their products and services. The day concluded with a bus tour of our facility at KastRock, allowing attendees to see firsthand the company's operations and capabilities. Day two began with an engaging presentation from Ken Welch and Eric Tyree on Eagle Iron Works . Another delicious BBQ lunch was provided, giving customers additional time to connect with the KastRock team and fellow attendees. We then wrapped up the day with a basic applications overview presented by Jason Schetrompf of Mellott, equipping customers with practical knowledge to apply in their own work. "It was an awesome 2024 training experience at KastRock," said Jessica Kastner, Vice President of Operations. "I really enjoyed seeing our customers and manufacturers, creating better relationships. I can't wait for the next one!" Mike Stavola III, General Manager of Southern Operations, FL, also expressed his appreciation for the event. "I appreciate our customers taking time to come out to learn more about all the capabilities we have to offer at KastRock-Mellott and increasing their knowledge and skills. I also want to thank Eagle Crusher, Deister, and Eagle Iron Works for participating in the training. They shared so much valuable information! We had an excellent group and a lot of great conversations throughout the event." Events like this training play a key role in strengthening customer relationships and fostering knowledgeable and skilled professionals within our industry. At Kastrock, we are excited to continue delivering this exceptional experience to our customers!